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Joined
Mar 6, 2017
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Location
Wiltshire, UK
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Well I suppose this is the best place to introduce myself. People call me Dig and my main Bicycle interest is through BMX. But have a great love for all things with wheels. Me and my mates have made a few "funny bikes" as we call them, but having recently picked up a welder, I have the ability to build bikes without my buddies workshop.

Enough about me though let's have a look at my latest donor for a bit of chopping and splatting
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A horribly built and cheap bmx mass produced for a supermarket (Tescos) I picked up for £25 ( Anyone from the UK on this forum?! Haha!)

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It actually doesn't look that bad from this angle

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Stripped down and ready for the chop

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This is the intial mock up. Basically gonna flip the rear triangle and rake out the forks to get this bike nice and low to the ground. Watch this space….
 
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Having chopped this usless heap up now it was time to tidy up some holes

The best use for an unwanted car bonnet?
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Hole shaped piece
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Some dirty welding
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I then cleaned it all up nice and tidy
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And then completly splattered it with my lovely gasless mig (cheap but messy set up). I then cleaned it up, then welded it some more and then cleaned it again. If you look at those two photos a couple of times you can just pretend I remembered to take some more photos haha!
 
Alright if you haven't guessed already this isn't the most proffesional set up and I'm not going for the best finish. These are things I plan on working towards but at the moment I'm make the best of a small place and a random selection of tools. But if you are a lover of smooth lines that are nice on the eyes. You may have to avert your eyes now as I revial to you the "Frankenfork"

So to me, the easiest way to chop the fork off at the right height and change the angle drastically was to use this piece of 5mm bar to give loads of surface area to weld to
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It ain't pretty but the grinder will smooth it all out at some point
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This work was done before day light savings so it was horrible, cold and dark so I was hiding in my cave
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Part of a rear triangle from a 24" mtb that is the main other donater for tubing and parts
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Some oversized metal with some tided up dropouts
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And then you have one "Frankenfork"
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Thank you @horsefarmer I'll gladly lead you deeper into the rabbit hole. As you may guess from the quick updates I've done a lot of work on the bike and not a lot of keyboard slapping. I'll bring you up to date with the photos I have so far

With the forks welded together I managed to find a couple of bolts to hold the "support legs" through a handy hole that was already in the bmx forks drop outs
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I also chopped a section out here so I can use the gyro brake that came on the bmx. This is ridiculous because the forks can't spin 360, which is why I like it. I also like the idea of keeping these interesting things from the donor bikes
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So then I found a bit of exhaust I had removed from my car and cut another bit of tube from the 24" mtb donor
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Then I looked at it some more
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Then had a fiddle with the grinder
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Now check out them sweet graphics!
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After this I decided to notch a little bit off the rear of the new 2nd top tube. This was mainly to break up some edges and smooth it out a bit. Also it made for a bit of fun making the cover peice out of another bit of the car bonnet
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And then a bit of tacking up
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Then at this point I began to fail on the camera front. The frame is now mostly welded up and last weekend I roughed up the seating area. But don't worry! My buddy that is helping me is down for some bike madness this Friday. So I'll get some photos and we'll hopefully get the cranks on and it will actually be a bicycle!
 
Welcome aboard! There are a few UK builders on the forum, if you introduce yourself over in the Intros section with "Wiltshire UK" in the title somewhere I am sure they will crawl out of the woodwork to say hi!

Cool build so far, that is going to be an interesting ride!
 
Thanks @LukeTheJoker I had a good little look through your intro and builds. I'll have to get some good photos of my fleet and stick them up there.

Back to the matter in hand. Now the long weekend was apon us I wanted to turn this massive scooter into actual pedaling machine! So we start of with a stolen BB with a bit of seatpost left on it
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Mmmmm now that's looking good. Best get that paint cleaned of ready for the splatter canon!
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A few tack welds and some mini cranks that came from the same bike that donated the BB
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So we have a bicycle! You can see my mate Bud is very happy about this. At this point we were very happy with our creation. So we wacked a chain guide on it and took it on a mission round the village. About a mile later the few bad tacks I had done gave way and the BB fell off hahaha! So we had a good old laugh and got back to the beers
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So the next day after a good sturdy fry up to help deal with last nights poison consumption (not all from last night haha!)
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I had an hour (that turned into two) to kill before I had plans to head out. So I got the BB back on the bike
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Even though it was only tacked when it snapped off before. I thought it best to add a massive gusset to help strengthen the area. Any excuse for a gusset
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Looking good, prepare to splat attack!
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Have some of that!
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Owww shiney
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Add a massive chain and this chain guide/tensioner stolen from a single speed conversion on a MTB
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Washer/beer holder mounting point (this is actually a random bracket from a VW Polo)
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And you have yourself a pedaller!
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Real nice to ride, just may need a slightly easier gear
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The Sun popped it's head out so I could get some nice snaps
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So now it functions we are left with the little details. I think there will be many haha! Still plenty of welding to finish as well. But it's nice to ride it round a bit, specially with the Sun out.
 
So it's been almost two years! The bike has done a couple festival seasons and been electrified.
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It's was a bit tricky but I managed to re use the yellow bulb that came in the old motorbike light. This is run off a moped battery inside the boom box.

This thing is a proper little head turn when your cruising the festival's! A lot of people are completely blown away by the floating sprocket (an idea I pinched from this forum) and I get comments like "how does that stay there?" and "you can't pedal that?!".

Now it's coming round to another festival season she needs a few mods and tweaks to keep her running sweet. Commence list

Brake fixing (never really worked haha!)
Easier gear/possibly geared hub (Got one in stock)
Redo seat as it's currently cable tied on where the welds snapped. Also gonna try move it lower
Make boom box easier to remove for battery access
And probably a few more little bits

If anyone is on Instagram (my profile is drydidit) I have been building an electric scooter and have been heavily documenting progress on it. Wish I had posted it on here when I started but might still do it

Sent from my SM-A520F using Tapatalk
 

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