Hey guys! I ve been so busy with work lately I had no time to work on the bike:(
Today I managed to do a mock up of the bike just to check the stance and figure out ho i m gonna fabricate the motormounts battery box etc. I used the old handlebars which suck if you ask me but it ll give you an...
I re fabed the seat post and and hinge. I think the new set up flows nice with the frames lines. Now I need to find an Mtb shock absorber and make the mounts for the seat and the frame so I can sit and make vrooom vroom sounds;)
...and thats the seat roughly fitted to the bike frame. I need to lower the seat bracket on the frame because it makes the front part of the saddle sit too high and messes up the lines of he frame
In the first pic you can see the saet after i treated it with the blowtorch, it gave an old burnt look and darkened around the contours of the holes and the perimeter adding volume
in the next pics you can see the seat after 2 coats of redwood stain. It turned out pretty good i thuink and...
after some hours of sanding and sanding the seat is ready for some final.....eh sanding .The back nuts are in place and i put some diy wood putty in some nasty wood chip offs. I worked with the dremel and made tear drops in all the holes , i think i adds to the whole look. After i m done with...
somemore progress pics.. the seat is roughly cut and drilled now you can get an idea of how it will look like. Now comes the painfull and time consuming carving and sanding it to shape
the seat is finally laminated. It turned out great i think... I bought some brass screws and these weird nuts that get countersunk in the wood so from the bottom they wont be visible. the brass screws serve adual purpose.first they add to the cool vintage look and second they reinforce the seat...
Ok here we go! wood working-bending 101 First i cut several pieces of very thin (4mm) plywood into rough rectangular shapes. Then I soaked them in hot water for 2 hours till they were quite soft.
I made my seat-curve dies out of some off-cuts from a kitchen bench.
Then I used my jack and the...