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I can finally answer my own question and pass on some info on this slipping issue. Have to say B607/Gary had this nailed in his fourth item in his above list of possible fails. Before reading B607/Gary's list above, I first replaced the indexing spring with a NOS, and the slipping was not...

I compared the teeth on my high (AB-23) and low (AB-3) clutches with a friends and mine are worn down a bit. We measured the difference and mine are a couple of thousandths shorter. Probably just enough wear for a light engagement if I peddle lightly and just enough wear that if I peddle a...

Thanks for the info. Really appreciated. I'll check the tips of the drive gears when I dive in again this weekend.

I know that this is an old discussion, but how did you get this resolved? I am having the same problem with slipping that you describe and wonder the same thing about whether my hub is worn out. The inside face of my hub where the clutches engage has the same pattern that you describe. Not...