High powered LED lighs DIY

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This is a LED light I have made for night mtb riding. Not really a full "how to" write up, but I can expand on it if anyone wants full details and links to places to purchase parts. Pretty sure I'll build another variation on this for my "Transporter" bike build I have on the go. Something less powerful and attached to the bike instead of helmet mount.

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Parts layed out. Some Thirsty Beaver to help the project along.

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Hand filed aluminum slug pressed into 3/4 pipe then pressed into 3/4 pipe coupler.

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Super tight on space in there with the Buck driver. I used epoxy to hold the sleeve into the end cap. I should have done the epoxy set on this before assembly and soldering.

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3 XPG from cutter.

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Almost finished. I need to use some silicone to hold the lens in and the end cap/sleeve to the body.
 
Neat little light. I have seen some crazy light builds over at candlepowerforums and the electrical section at bikeforums.net
 

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