Re: Needed: A Master Frame Tru-er!
Walker said:
I read everything to be found at the links mentioned and elsewhere, and then I attacked in earnest... sorry, I was too focused to take pics...
The seat tube was, in fact, not square to the bottom bracket. The head tube was not plumb, parrallel, with the seat tube. It would seem to me very difficult to bend the seat tube out of square with the bottom bracket so I wonder if this frame was just poorly fit together and should have been weeded out at the factory. Especially since there is NO damage to any of the sheetmetal on the bike, and paint is very very nice. The critical 3-point centerline - head tube, seat post, rear triangle, was out of line by at least 5/8 inch!
Over many years I have watched my father, a true old-world skilled craftsman, do miracles with junk he pulled out of the scrap pile, so, in his honor...
I bolted a bare hub in the rear triangle. Laying the frame on its side, I slipped the bottom bracket under something heavy and stationary, (think of a fully loaded shelving unit for example). I placed a block or 2 of scrap 2X4 under the rear axle, and under the top edge only of the head tube, as I wanted to induce some twist on the head tube. The frame was held off the floor, pivoting at the 2 ends and pinned down at the BB. Then I stepped, and stood, as necessary on the top end of the seat tube, hoping to address all the problems in one operation. I did this repeatedly, talking it out, re-measuring, repeating possibly 10 times, each time making a little process. I stopped when the alignment of the 3-point centerline was near perfect, within .030 or so. I checked the head tube; it was much, much closer to plumb with the seat tube, probably within factory specs.
I re-assembled enough parts to ride it, and I'll be damned, it rode fine, I felt no abnormalities, and it tracked as straight as anything I own! I suspect that the working edges of the BB are still not square with the seat tube, and maybe not with the rear triangle either, but it doesn't matter, I don't care, and I'm not going to check.
I call it a home run. My thanks to everyone.