Very nice bike tvc15! I've seen a lot of motorized bikes, but to be honest the look of the gas tanks in the motor kits leave me a bit cold. The exhaust systems are usually pretty homely too. You've addressed both issues however, the tank reminds me of a vintage Triumph Bonneville and the exhaust looks custom instead of stamped out.
As far as my Sue, I was hoping to get some better pictures outside in the sunlight but I'm just not getting home before dark so I'm going to have to post what I have.
First a summary of what's been done.
The bike has a full electrical system with the exception of a way to recharge the battery while in motion. The entire bike is negative ground so only the positive wire is routed to the accessories.
There is between 35 and 40 feet of
wire, 18 guage teflon coated, only a few inches of which is exposed. The rest is hidden in the seat tube, the rear seat and chain stays, the steering tube and the handle bars. What wiring is not hidden inside the bike travels back and forth along the bike with the shifter cable hidden inside heat shrink tubing.
The electrical system is powered by an
11.1 volt lithium ion battery pack. Expensive, but luckily I had one on hand I could use. My son is a cross country mountain bike racer, he races in the 24 hours of Moab so he has a top notch headlight system that I borrowed the battery from.
An adjustable
AX3022 based switching step-down voltage regulator kicks the voltage for the entire bike down to 6.2 volts.
The bullet headlight has been updated with a
Cree high output LED module.
Matching
bullet tail lights are mounted to the stock Electra holes used for fender braces that have been drilled and tapped to accept the studs on the lights. They house
dual function 6V LED bulbs.
The horn is a 6V motorcycle horn similar to
this but with a different bracket.
A rear saddle bag houses the battery and voltage regulator.
The handle bar bag houses a Skull Candy Pipe MP3 speaker system. Many people in this forum have used them, but I wanted mine mounted a little differently. I bought a bag that would allow me to cut holes in the ends to allow the speakers to stick out the ends. I will be adding a RF blaster so that the remote will operate the pipe while it's in the bag.
The headlight really does the trick
The tail lights come on with the headlight when the switch is flipped on.
The brake lights work as they should, when the coaster brake is applied and independently of the tail lights, in other words, they work during the day without the headlights and tail lights being on.
Close up of the tail lights.
In keeping with the B17 theme of the bike, I figured it would be cool to have the headlight switch be similar to a gunners trigger, with the switch covered by a protective cover. The red button is actually the horn button. The box (small project boxes from Radio Shack) that these are mounted on contains the wiring and another box houses the voltage regulator in the seat bag. All the wiring to this box is hidden in the handle bars and goes through the bar stem and down the steering tube.
Lighted toggle switch glows when the lights are on.
No ignition switch to power on the bike so the lighted LED button energizes the bike.
If the stock fake bullet valve caps were cool, these real .45 caliber caps I made are ice cold.
A little detail of the front end.
I don't have any pics of the MP3 player mounted on the handle bar yet, but hope to get pics soon.
I hope you enjoy it as much as I enjoyed putting it together.
Take care,
Bart