Little update:
When I look at pictures of very old bicycles, sometimes I notice those big butterfly/wing nuts made of cast aluminum. Like some sort of ancient form of "quick release" you see on many mountainbikes and race bikes today.
I searched for these old nuts and found some, but they are expensive and very likely to feature the wrong thread. So I decided to look for a modern version with metric "M10x1" thread which is used for the Shimano axle.
I found some relatively large M8 nuts from "John Deere" and decided to order these and give the john some new thread teeth after drilling these out by hand: (I felt like a dentist
)
Not as big as I hoped, but still pretty cool! I kept the original nut on there aswel for strenght reasons
The coasterbrake reaction arm is almost finished! Just needs a little rust for the looks
so I left it outside for now.
I cut a piece of steel from a beam: the overal shape with an angle grinder. I drilled the center hole for the splines and started filing after this. It took me about 3 hours to finish the shape! I hope you like it!
What do you think? I will update this thread when mounted on the bicycle. Soon I hope!
Next step: Mount the arm, fabricate better seals for the shimano hub and mount the bottom bracket bearings!
Thank you for the nice comments!