And so now things get complicated. I started to take the two rear wheels apart to lace the old Bendix hub into the new alloy rim. The two rims are the same diameter at the spoke nipples, so I figured if I use the spokes that are with the Bendix hub now, I'd be fine. But then I noticed this. This is a bad thing, no?
There's at least half a dozen spokes sticking way out of the nipple like that. So for starters, I'm going to need to get some new spokes, or use the ones in the alloy rim now, but only if they're the right length.
Then I noticed this:
Am I correct in that this is in fact spoked in a 4-cross pattern, not a 3-cross? Yeah, I wasn't expecting that. If I want to do a 3-cross pattern, these are the wrong length. I'd have to make sure the ones in the alloy rim are the right length, but if I measured correctly, the hub flange diameters are just a hair off between the two hubs, so I don't know if that'll work.
Next problem: the Bendix has a 20t on it now. The Falcon currently on the bike is a 19t. The bike is geared 38/19, which I realize is pretty low. I like it geared low for cruising, but that's as low as I want to go. So I figured I'd put the 19t on the Bendix hub, assuming they all have those three little locator nubs under the lock ring, right?
Wrong. The Bendix cog is splined on the inside.
From a quick look online, the only Bendix cogs I found with internal splines like that are skiptooth. What the heck did I end up with. It wouldn't really be a tragedy, as I can just change the front ring to a 40t and end up geared the same, except the Bendix 20t looks really visibly worn. It'd probably be fine for my purposes, but I'd really rather start with stuff in better shape.
At this point, with my wife and I going on our first ocean cruise starting Saturday, and school starting up a few days after we get back (we're both teachers), I am thinking I'm going to bolt this back together the way it was and save the hub project for after the build-off is over. But who knows. My weekly group ride is tomorrow; maybe one of my fellow bike nuts will have a solution for me...