Re: Ruf'nRusty - Seat Tube/Seat Post day - 19 Jun 11
This is the day I've been dreading and putting off until I had a full day to attack it.
Father's Day worked out good for me, as my sons are grown and away, and Sheryl had to work, so I had the day to myself. Only drawback is that it must have been 104F and high winds all day. Crazy weather here! And crazy builder, to choose a day like today to do gas welding! :shock: But, Aug. is creeping up, and this bike won't build itself.
As I've said before the seat post in this frame was Major Stuck. I've been soaking it in PB Blaster for a month, and tried every trick, and it just wouldn't budge. So, I decided to cut it off flush with the seat tube and drill it out with a long 13/16" drill bit I have.
Sounds simple, but believe me this is not easy. I charged my drill motor batteries 4 times in the process, and it took hours, but I finally got it drilled out of the way. My right wrist is going to be hurting tonight. That drill motor has some impressive torque, and a few times the bit grabbed and wrenched my wrist around. Funny thing was, it made me pull the trigger all the harder, I could not get off the "gas".
Losing the original seat post was pretty much in the "plan". I wanted to try to build my own laid back seat post anyway. I had previously purchased a couple of lengths of 13/16" round steel bar stock for this very purpose. I also have a new unused 7/8" laid back seat post to use as a pattern.
I wish I had a MIG or TIG electric welder, but I don't, so I stuck this together with my Oxy-Acetylene gas rig. I don't weld often, so I was kind of out of practice, and the results show, but I don't think anything will fall apart. I got it primed and painted, but need to do a little bit of "Bondo Welding" to make it look better. Ran out of time and energy today, Dang it was HOT!
Sorry there were very few pictures, but my hands were dirty and I think you can fill in the blanks!
Should start going together now that I'm past this hurtle, and a lot of the parts are prepped and cleaned.
I still need to create a couple of brackets for the lights. I think you will like the lights I'm going to use.
Stay Tuned!
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