As I said yesterday, the first cut is the hardest;
From there on it was all a piece of cake. I used the piece I cut off as a template to help replicate the original shape of the end...
...and after the rough cut ended up with this.
I then precision ground it on a belt sander and cut the slot for the spring bottom to go through;
Once all was said and done, and the fender was mounted up again, it looked something like this.
With that done and my appetite whetted, I moved on to the chainguard.
At a recent swap meet my friend and business partner, Allie (SPOKEoftheDEVIL) and I were both enamored with an old J.C. Higgins that had been motorized;
This bike haunts my dreams at times, it was just so well put together in an over the top fashion. Allie really dug the stock chainguard, so much so that she made me take about a dozen pictures of it, and has suggested on more than one occasion, that I find some way of drilling out parts on this build.
So I decided to go with SPOKEoftheDEVIL's advice and drill some holes. I got one of my son's crayons and did a rubbing of my chainguard, and from the rubbing,made a template.
Then I tore up some stock tin.
The devil's in the details, and I'm quite pleased with how those details turned out, in the end I cut almost 5" off the front fender and drilled 13 holes in the chainguard, doesn't sound like a lot but when it's all part of the bigger picture it brings this vision a little closer to completion.
I also mounted the bars just to get an idea of how they would look, I've still got a little more de-chroming and polishing left to do, but I think they're keepers.
As the sun sets on another day,and the mid way point in this build off approaches, I've still got miles to go before this project is put to bed, but tomorrow's another day, with more ideas to flesh out.