I got home from work and immediately went to work on the fool. It's been 4 hours of absolute frustration! First I tackled running the shift and rear brake cables through the frame, that took more than an hour. Next was putting the bottom brackets on. I misplaced the only crescent wrench I have that is large enough a while back, I borrowed one from work and promptly lost that one
, but did find the one I originally lost. The front BB has some messed up threads that I was able to clean up a bit, but getting it started is a pain. It took about 15 tries to get it started.
Next was assembling the front forks. I never had a problem with them before, but now one bolt fought me like crazy. At this point I'm ready to throw this bike in the trash (I have basically zero patience for mechanical work), but finally get the bolt in, and the fork together.
Through all this, I'm dropping tools, nuts and bolts like crazy, swearing every other word. Yes I was talking to myself, and didn't have much nice to say to myself and my ability to assemble this thing.
Next was getting the rear suspension and spring on and things were very tight due to paint. Now it's starting to look like a bike again and my mood was just a touch better.
The handlebars and top tube brace and wheels/tires went on with little effort, then it was time to deal with the chains. I couldn't for the life of me figure out why the back one was way too long, then I remembered I never shortened it. It was the front one I matched to the old one. I found the original back chain, matched the new one up and then moved on to the front one (which I already matched to the original). I don't know what I did, but it doesn't fit right. So now I have to find the green one and double check it.
The good news, Top Fool is going to make the deadline! It's about 95% done and the bike looks even better than I imagined. To make the deadline I have to hook up the cables, mount the shifter, the chainguard, front brake, and the seat. I doubt the wheelie bars will make it for the deadline, I finally found a source for the tubing I want, but I doubt I'll have time to get it and build the bars.
I'm saving any pics until the final reveal.