Findin' a home for "Lampy"
Thank you all again for all the compliments! I honestly appreciate it about as much as I can, which is a whole lot.
Now, onto the topic of bikes! Here I am sanding the pretty chrome off my fender to prepare it for the next step . . . the addition of a taillight!
Here is where my dad cut a couple holes in the fender on the drill press. Notice the two sharpie lines in the middle. The fender is ‘bout 5" wide so we sat the sharpie on top of a 2 1/4" block, sat the fender on its side, and drew a line. Next we flipped the fender and repeated the process. This gave us the approximate center line for our cutout.
Next a Dremel with a cutoff wheel was used to cut out the areas between the two holes. Then, a drum sander in the drum press was used for finishing shaping the cutout.
Here is our handy dandy alignment tool we used to hold the taillight housing while tack welding it to the fender! It is a piece of wood that was cut to fit snugly inside this tubing. The 4 40 screws in the taillight housing were used to clamp it to the wood. Sorry we don’t have a picture of it in the fender . . . At the end there is an arrow in directly the middle of the stick that will be placed in between the two sharpie lines. It helped us position it in three directions: left and right, up and down, and side to side.
Next my nice daddy Mig welded the housing to my fender . . .
Here I am smoothing down the welds with a flapper wheel.