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The Renaissance Man

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Thanks! My first thought was black but the brown definitely adds a nice accent color.

Here's another shot showing how it fits over the carrier.

IMG_4460.JPG
 

kingfish254

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The Renaissance Man

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With the seat brackets, there was a lot of effort put into something that will not be seen when the bike is finished. So I put it all together on my test frame (minus the carrier and saddle) for a few final pictures before it gets buried out of sight. :)


The white spacers are where the fiberglass carrier would be.
IMG_4468.JPG


IMG_4465.JPG


IMG_4467.JPG
 

kingfish254

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The Renaissance Man

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The only thing about this build that is truly custom is the carrier/saddle so it has been getting all of my attention. With less than a week to go I'm really feeling the clock and picking up the pace.

The bottom edge of the carrier was never trimmed from coming out of the mold. I actually liked how it looks being a little taller and the part that would normally be trimmed off looks cool being raised along the edge.

Unfortunately it is irregular and almost non existent in places on the chain side. So I made a quick dam and added some fiberglass filler to work with.

IMG_4470.JPG
 

The Renaissance Man

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Next after removing the dam the surface was sanded down to a ruff finish. I use adhesive vinyl to protect the finished surface from unwanted sanding. It was applied before any of the work was started (as seen in the last post).
IMG_4471.JPG


If you look closely you can see the added material that shows up more red than the original black gel coat.
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Then the bottom edge got mostly straightened out. Everything will get tuned in more and more as the bodywork progresses.
IMG_4473.JPG
 

The Renaissance Man

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It's a small detail that may go unnoticed but to make the seat and carrier look like a factory fit, the stamped grooves in the top surface needed to be addressed.

By ending them before they reach the saddle it will look like it was intended to be mounted together.

Again I started with the vinyl to protect the finished surfaces then filled the grooves with fiberglass filler.
IMG_4474.JPG


Next it was roughly sanded flush.
IMG_4476.JPG


After getting it close, the mask was removed.
IMG_4477.JPG


I probably should've masked it farther back but all of the unmasked area is under the seat.
IMG_4479.JPG
 

The Renaissance Man

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Only if you are making modifications. :)

This modification is to shorten the stamped lines so that they stop behind the saddle.

Here it is after some sanding and primer. Still more to do.
IMG_4487.JPG
 

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