ORBO Cranky Shaft Klunker

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Joined
Sep 18, 2019
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Location
Twente, the Netherlands
1000041497.jpg


So I decided to enter the ORBO competition this year.
I already started on the frame a while ago. Its my learning project: Learning to: Braze, Mitre/Notch, Use my alignment jig, Roll tubes and Bend tubes.

The project is standing still due to lack of a base for the bending machine or tool.

I ordered a 'post' or stand to work in my shack and with a good working height, so I won't hurt my back and the tubes have good clearance for swinging.
The first post I got from a shop was terrible. Very thin wall thickness and couldn't handle the torque + force.
I sent that one back and I designed one myself.
1000041491.jpg

Long story short: When this post is done and ready to anchor to the floor, I can start bending the CrMoly chainstays and seatstays.


The bike's general direction:

20240915_161501.jpg

First sketch!

20241212_150016.jpg

Headtube, bottom bracket, seat tube brazed together and the shaft is temporarily assembled.

20250105_111230.jpg

Current state. Top tube nearly ready to braze. I want to braze the top tube and chain/seatstays in one go.

Lots of work to do!

I'm planning on 26" wheels. Tires won't be super fat due to the shaft limiting tire clearance.
Ratio 2:1 (like a 44t - 22t regular chain driven bicycle).
A nexus 3 hub will work fine or a single speed.


Link to original topic on Ratrodbikes forum
 
Last edited:
View attachment 286592

So I decided to enter the ORBO competition this year.
I already started on the frame a while ago. Its my learning project: Learning to: Braze, Mitre/Notch, Use my alignment jig, Roll tubes and Bend tubes.

The project is standing still due to lack of a base for the bending machine or tool.

I ordered a 'post' or stand to work in my shack and with a good working height, so I won't hurt my back and the tubes have good clearance for swinging.
The first post I got from a shop was terrible. Very thin wall thickness and couldn't handle the torque + force.
I sent that one back and I designed one myself.
View attachment 286593
Long story short: When this post is done and ready to anchor to the floor, I can start bending the CrMoly chainstays and seatstays.


The bike's general direction:

View attachment 286594
First sketch!

View attachment 286595
Headtube, bottom bracket, seat tube brazed together and the shaft is temporarily assembled.

View attachment 286596
Current state. Top tube nearly ready to braze. I want to braze the top tube and chain/seatstays in one go.

Lots of work to do!

I'm planning on 26" wheels. Tires won't be super fat due to the shaft limiting tire clearance.
Ratio 2:1 (like a 44t - 22t regular chain driven bicycle).
A nexus 3 hub will work fine or a single speed.


Link to original topic on Ratrodbikes forum
Loving the looks of that. And a unique shat drive to boot. So awesome 👌.

Curious who you bought the frame tooling from. That is a great setup.
 

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