major surgery on Frank N. Stine
All of the pics so far, and the pics to come have been taken by my crack team of mad scientist assistants, thus far they choose to remain anonymous, but you will meet them all before the end of the build!
tonight it was time for major surgery on Frank. i needed to remove about half an inch from the bottom of the head tube. i chose to cut away from the bottom because it extended a little further passed the down tube than the top of the head tube went passed the top tube....plus i figured i could hide mistakes better on Frank's underside than his topside! i have never done this before and i had to do alot of thinking before i went ahead with it. if i screw it up and ruin the frame i would have wasted all the time i have in this project so far. deeeeep inhale, here goes!
first i measure many many times.....
than i carefully draw my cut line...
i had no idea how to get a good cut line drawn around a round tube so i went through my work shop looking for ideas, then i saw something....to make sure the cut line was straight, and an even distance from the bottom of the head tube all the way around i used a hose clamp as a guide. it was almost exactly half an inch tall and once it was lined up and tightened it made the perfect line guide... im sure ill use this technique again sometime.
enter one of my favorite tools!!!!
i had to take part of the clamp assembly off of the cut of wheel table to get the frame on it
measure many times, cut once!!! i used a square to make sure the head tube was at a 90 degree angle to the cutting wheel, accuracy accuracy accuracy!!!
WHEW!!! all this work for ONE cut!!!
aaahhh, the human clamp! this frame isn't goin anywhere while its getting cut!!!
crap!!! it didnt quite go all the way through, i couldn't go any further or the cutting wheel would have started cutting into the top tube.
i had to turn the frame over to cut the rest of the way through, took forever to make sure it was square and everything again. i had to line up the blade JUST RIGHT to make sure the cut was smooth.
WHEW!!! all this work for 2 cuts now!!!
and now, filing with focus and determination!!!
aaahhh!!! so smooth ya could eat off it! after i used a few different metal files i used some 400 grit sandpaper, then an old leather belt. turned out nice, im kinda proud even though its just a cut through a metal tube.
in my hand is the peice i cut off. this is also how the head tube looked before i filed/sanded/leather strapped it.
well now wait a minute....what am i doing here?????
whatever could these lines be for????
you'll just have to wait and see!!!!!!!!!!!!!!!!!!!!!!!!!!!
fast eddie outty