How to: Beefier frame crimping tool

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Here's how I made a frame crimping tool that allows greater force/precision than the "vice grip" method.

I bought a set of Harbor Freight 24in bolt cutters.
1715634680958.png


I cut a piece of 3/4” rolled stock and piece of HREW pipe, then cut the pipe in half.
1715634740845.png


I ground them smooth because I didn’t want sharp edges affecting the bike frame’s metal.
1715634779101.png


I cut some chunks out of the bolt cutters (and the cutting edges) and welded the two pieces on either end. Took them home and smoothed them out again. I made it so it wouldn’t clamp completely because I worried about hurting the frame.
1715634868375.png




Once built, you heat the crimping section with a torch then crimp away.

1715634933916.png

1715634952985.png


If you don't have an industrial acetylene torch, then you can get a cheap one from a lot of different places. This one is $25 at Lowes. They don't burn as hot, and take longer, and you'll run out of fuel sooner, but I got 6 crimps done before I ran out of propane with one.

1715635185791.png


Good luck!
 
Great tip! Thanks
 
Here's how I made a frame crimping tool that allows greater force/precision than the "vice grip" method.

I bought a set of Harbor Freight 24in bolt cutters.
View attachment 265490

I cut a piece of 3/4” rolled stock and piece of HREW pipe, then cut the pipe in half.
View attachment 265492

I ground them smooth because I didn’t want sharp edges affecting the bike frame’s metal.
View attachment 265493

I cut some chunks out of the bolt cutters (and the cutting edges) and welded the two pieces on either end. Took them home and smoothed them out again. I made it so it wouldn’t clamp completely because I worried about hurting the frame.
View attachment 265494



Once built, you heat the crimping section with a torch then crimp away.

View attachment 265495
View attachment 265496

If you don't have an industrial acetylene torch, then you can get a cheap one from a lot of different places. This one is $25 at Lowes. They don't burn as hot, and take longer, and you'll run out of fuel sooner, but I got 6 crimps done before I ran out of propane with one.

View attachment 265497

Good luck!
Buddy, that there is absolute whiz-bang. (Insert Billy Crystal "Mah-velous" here)
 

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