Alright, I'm going to be open about what I'm working on here.
The past month or so I'm thinking about building a bicycle with an hubless wheel. A
non-driven wheel.
I'm really looking forward to the main buildoff (and enjoying the current one!) and looking at various projects/bicycles to build.
This is the first year where I really invested in my tools to build some serious bikes.
The process in regards to building such a wheel is pretty intense, lots of stuff to think about:
The points below are a 'fraction' of the choice process.
- Going for a principle where 'smaller wheels' rotate on the larger bicycle rim. Like a rollercoaster track.
- Affordable! Everything is easy with a big budget
![Stick Out Tongue :p :p](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
- 26 inch bicycle rim?
- Yes: Without spokes, are the rims going to be strong/stiff enough?
- What type of rollers are we going to use? How many and where?
- Use a strong rim or a high rim? High rims are stiffer generally because stiffness is: I=WxH^3.
- Stabilization? How are the wheels not going off track?
- No: Not use a bicycle rim: What rim is large enough and suitable? Moped?
- Rollers:
- Standardized has my preference. If don't like bicycles that are made to sit on a show or a museum. We need to roll fast!
- Diabolo rollers (rollers for tubes). Standardized options? Are the bearings suitable in regards to RPM and conditions?
- Skateboard rollers? Multiple under an angle.
- Custom rollers?
- 3D printed rollers? Material? UV resistant, high impact suitable. ABS or PETG? Nylon?
- How to distribute the load, so road bumps won't bend or crack the bicycle rim?
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This is my first inspiration. I found it on instagram. Altough this is a well executed design, I still have something else in mind. Less heavy, less rollers and more efficiency.
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This is my Ryde Andra 29 rim. This is 26inch (559) size. It is one of the strongest affordable rims out there, up to 150kg.
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This is a 3D CAD model with the Andra 29 rim (cross-section) and a 'standardized' roller for 50mm tubes. I am hesitant about this Nylon roller since I don't want the rim to wobble left- to right.
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Some of my concept drawings. All cross-sections.
What am I looking for here:
- Distribute the load on a part of the rim where the wall is thicker.
- Make sure the rollers provide guidance and stability on the rim.
- Ensure that the rollers don't eat the sidewalls of the rim too much.
- Think about the strength of the rollers and don't crack them in half. The V-shape is more critical in that regard.
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Checking bearing RPM with small rollers (I had to check, I had no idea!).
And one wheel concept with rollers. I did not put rollers all around the wheel, like the first inspirational picture. because I am not aiming to build a ring all around the wheel which provide a base for the rollers.
So here the rim with tire must follow the smaller rollers.
- The top roller D is there to provide stability to the rim so that it does not topple sideways. Ideally these are two rollers that are positioned under an angle to keep the rim round and provide sideways stability.
- There are 3 or 4 lower rollers (A, B and C) to distribute the load. Sometimes you can hit a bump or pothole in the road. Then the impact is not always from 90 degree bottom point. X is a distance of the rollers depending on a assumption on 'bump' height and rim strength. I already calculated the rim strength.
- Small wheels E are there to guide the rim in its path. Depending on the rollers these might not be necessary.
Currently the engineering project is halting on a few questions regarding the 3D printed wheels (with standardized skateboard bearings).
One thing I am certain of: The original bicycle wheel with spokes is a marvelous invention on many engineering aspects! A hubless wheel is not going to topple that position! It is a nice-to-have
![Wink ;) ;)](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
I would call it an 'open wheel' instead of a hubless wheel.
Anyway, if you are still reading... this was a fraction of the thought process in my head. I need some rest now...
Happy #Engineering !!!