Chuffstah, Done! Page 4

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Re: Chuffstah, trust the truss?

Cool bending jig, I´ll build something like that to do the job, seems like it´s easier this way.
I notice you´re using tape for maybe painting rims?
jackdaw said:
chuff-mock3.jpg

Next time you could try to use straws, with a cut on a side, it´s easier to apply and remove them once the job is done. :wink:
Oh and I think the truss rods are great, I´m not felling the disc and the seat :oops: , sorry my humble opinion, but apart from that, I love everything else on the bike, keep buildin´!
Cheers!
 
Re: Chuffstah, trust the truss?

KOOL Idea Gdcast.!!! Straws.. huh? I would have never of thought of that but goes to show I'm not all there either.. lol

The bike looks awesome and I also agree with a couple of the guys here and I do think the rear disk is not doing it for me and I think a nice looking Brooks saddle will fit the style of the bike or even make a seat that would go between the rear tire and seat post, like a bobber (motorcycle) syle would hit the spot. This is just my opinion. I can say that I like this build and I loke what your doing to it.. Nice Job.!!!
 
Re: Chuffstah, trust the truss?

Thanks for the feedback guys. I'm getting close to being "done". Some more painting to do and then the assembly and troubleshooting. I'm pretty happy with how it's turned out.

Thanks also for your feedback on the seat and disc (truly!) but they were both part of the original idea, I think it's all going to come together.
 
Re: Chuffstah, trust the truss?

great job on this . the look is sic in a good way.

Outlaw 8)
 
Re: Chuffstah, trust the truss?

I like the seat as well. I like the disc look, but the red throws off the visual balance a little. It's not my project though. My personal tastes might cause the disc to be painted with the faux hammered copper paint. I think rustoleum makes it. Overall though, this looks awesome. Trussrods will definitely be best. It will fill some of that empty space up front and balance out that disc situation. What length cranks did you end up going with?
 
Re: Chuffstah, trust the truss?

Thanks for all the positive comments everyone. They're really great to hear. My wife kinda has to tell me she likes it. :lol: I am having a blast doing this build. This is my first rat and I love the fact that I'm not really constrained to a "restoration" or saving for three months to buy a derailleur for my MTB!!! So far the only things I have paid money for are paint, nuts & bolts, pipe hangers for the sissy bar and tape for the bars.

Ozzmonaut, the cranks are going to be regular long ones, actually come to think of it, I'm not sure I mocked all that up? Huh. No, it's long ones and a cool largeish (48 or 52) chainring.

Thanks for the feedback on the disc and seat and stuff, it's cool to hear how others would do things and everyone is careful to say that it is their own opinion!

Thanks for lookin' guys. :D
 
Re: Chuffstah, details, it's all details.

I've been working steady. Now it's just details. I had to get more thread cut on the steerer tube. My friend Dick (whose name is spelled "dee eye sea kay", the software censors his real name :( ) who owns, and is the sole employee of, my LBS did that for me. Now there's no slop in the headset, that's a good thing.

I got my chainring patinad :lol: (patinaed? patinated?). My chain ring now has a good patina! :lol: It is bigger than what was on there and I had to spacer it out alot, now there is not room on the off side of the crank for a locknut. Bummer. We'll see what I can do about that.

The wheel disc is on and painted finally. one of the dropout extensions has to be taken off to get the wheel off so there's alot of fiddling to get the wheel in there straight. Things moving in three different directions.

The parts for the truss rod mount are in the pickle bath that'll be tomorrow.

I'm still struggling with the seat and the sissy bar. I'm going to try to get the seat as low as possible but it runs into the rear tire. If I move it forward the nose runs into the frame and rides up. I think I am going to do a little bending on the nose of the seat and maybe on the back also. That will have to wait as the truss rods have to be on so I can set the angle of the sissy bar, and on and on and on!!!

The fabrication (such as it is :lol: ) is done except for, well, no it's not.

Like the monkey said when the train ran over his tail, "Won't be long now!"
 
Re: Chuffstah, details, it's all details.

Yeah well, so am I!!! :lol: What did you want pics of? I'm going to be posting in Fresh Finds after I get some food in me. I could take some progress pics.
 
Re: Chuffstah, details, it's all details.

Here's some of what I've been working on. I found these dropout extensions at the dump. I don't know what they are, they are 1/8"+ thick galvanized steel. I think they must have come off a boat, they had stainless bolts through one of the holes. All the empty holes were already in the plates, they look wicked adjustable! I found four altogether. I used 3/8" bolts to bolt them into the dropout. There was a little slop so it was a pain to get them lined up to one another. I made a slot for the axle for tension adjustment, didn't take much.

chuff-dropout.jpg


I'm pretty happy with how my chainring and crank came out. The chainring is off a 10 speed, I cut the "spider" off the little chainring. I don't know why a bike from the early 80's had a skip tooth chainring except that it was punched out and wicked cheap. I sanded the chrome with my hand and a sander and a Dremel and eventually got through enough of it that my pickle juice would work. A little of the chrome is left, alot of the copper also, I got lucky, there was a very thick layer of copper. On the crank I used a 40 grit disc on my angle grinder to grind all the chrome off. I really like the texture, and the color that came up after the juice is good also.

chuff-chring-patina1.jpg

chring-patina2-1.jpg


These are what hold the truss rods to the handlebars, you'll recognize them as Wald stems, with the stem cut off. Again I ground, filed, sanded and cussed until the chrome came off enough to pickle the steel to that flat gray color that I like. These stems were very different, the chrome was different colors and thicker on the one on the left. It made getting the patina to match difficult, not helped by making a new batch of juice between them. The one on the left has not been pickled yet in this picture. It worked well though and now they look quite close.

truss-head-patina.jpg


Here's the pickle, salt water, vinegar and hydrogen peroxide. About half salt water, 3/8ths vinegar and an 1/8th peroxide. I guess. I don't really remember. If I keep doing this I'll have to get scientific and stuff :lol: . I check what I put in pretty often, the truss rod clamp took about 1/2 hour in new solution, when it gets old it takes alot longer. I scrub it off in hot soapy water when it's dome and give it a good coat of oil.

picklejuice.jpg


Here's a picture of my winter shop, the end of it anyway, not fully moved in yet. Pretty nice but my wife doesn't like the fumes and I have to be quiet sometimes :( , better than freezing.

shop.jpg


Here's my chainring spacing problem, I've gotten some feedback on how to fix it but I don't know which I'm going to do yet. In order to get the chainring away from the frame I had to put spacers between it and the shoulder on the crank. That worked fine except now I don't have enough threads left on the off side for a lock nut :roll: . The chainline is OK. I may try a MTB crank, apparently they are wider or I may dimple the frame. I will find out, however, how far you can ride without a locknut before it all goes wrong! :lol:

chuff-chring-clearance.jpg
chuff-chring-spacers.jpg

chuff-off-crank.jpg


I'm going to have three days off for Thanksgiving so it should be done then. (yeah right!!) :roll: :lol:

Thanks for looking. Cheers
 
Re: Chuffstah, still more details!

here ya go. bumpin it up.lol. nice build. have a great T DAY. :lol:

Outlaw 8)
 
Re: Chuffstah, still more details!

Did you try putting spacers between the spider and the chainring and using longer bolts? That would push the sprocket away from the frame and get your threads back in your crank.

Just an idea....

Cheers,
Dr. T
 
Re: Chuffstah, still more details!

Dr. Tankenstein said:
Did you try putting spacers between the spider and the chainring and using longer bolts? That would push the sprocket away from the frame and get your threads back in your crank.

Just an idea....

Cheers,
Dr. T

Oh, yeah.. :oops: :lol: that'll get me part way there. Thanks! I haven't gotten anything more done and now I'm too full. I still got tomorrow off though so there's hope yet!
 

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