Re: OCC renamed: "Orange County Rat Chop-Suey!"
Well, I fought the wheel for hours last night... spent 2 hours cutting and threading spokes. I started lacing up the hub, and everything was going well, until I got to the last 12 spokes... well, turns out I either measured a few spokes wrong, or I cut them wrong... not by much, either! They were only 3-4mm short, but it was enough to keep the nipples from engaging. So, off to the shed to find another wheel with stainless (or decently clean steel) spokes.
I found one this morning, and started unlacing and re-cutting spokes. I'll only need about 5, maybe 6 spokes re-cut. All the radials are fine, most of the cross spokes are plenty long enough. Just a few that were short, maybe because it was 11:30 last night when I was cutting them.
Lesson? If you're making your own spokes, make sure to CUT THEM LONG! You can always chase a few more threads on it and shorten them, but unless you have a magical spoke stretcher, you'll have to start over if they're even a few mm short.
This has set me back a few hours, so I'm going to try to finish the wheel tonight/tomorrow morning. Them I'll put the bike back together Friday, which will give me all of Saturday and Sunday to finish detailing it.
Man. I'm tired. :|