What is harder to replace, an original six decades old fork or a modern wheel axel?
I see so many people put new wheel sets on old bikes by grinding the axel slots on thier fork to fit the wheel.
NEVER DO THIS!!! It's very simple. Just grind or file flat spots on each side of the axel so that the fork is left original. Who knows, you may decide to put vintage wheels back on it some day.
That was todays project for the Rad Rot Bike. Here's some tips:
First mark the center of the axle in four spots, left, right, fore and aft. Make sure your marks line up across from each other on both sides of the wheel. I used some tape and marked it with a sharpie so that it's easy to see.
View attachment 167458
The tape was placed away from the inside nut just enough to visually match the thickness of the fork. With the tape guide to go by, I then proceeded to take just a small amount of material off of each side (90 deg. apart) with a cut off wheel until it matched the fork width (keeping both sides equil). A vernier caliper comes in very handy here.
View attachment 167459
Done! As a bonus the axel doesn"t spin around in the nice unaltered X-53 fork!
View attachment 167460