Finally had an excuse to bust out the foam core, glue gun and foam cutter last night. I made some poster board templates for the tank, then transferred that to the foam core.
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It took only a few minutes for me to learn that using an old pair of scissors like an X-Acto knife to cut the foam core worked faster and better than using the "foam cutter." I cut 4 out of six sides for the tank, then hot-glued everything together.
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I had to trim the tank a hair to make it fit inside the frame, but once that was out of the way, I put it in place with a little painter's tape. This was also about the point I decided against the rear fender. It was just too narrow.
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I also mocked up one of the sissy bar reflectors I got last week. It barely fits on there, as the sissy bar is almost too wide for the reflector mounts. I'm not sure whether the reflector will stay or not, but I don't think it'd hurt to use it.
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I took some better shots earlier today. I've got to say, I love how this bike looks with a tank! I'm glad I opted to make the tank fit inside the frame, versus making it stick out at the sides like I had originally planned. It looks cleaner, and it gives me more options for tank graphics.
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I also went ahead and slapped the chain guard on to see how it'd look with the tank. I know everything's rough right now, but I'm really digging this look. I think once I can get together with my fabricator friend, this bike will really start to come together.
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So, what's next? Well, I'm waiting to hear back from a guy on a new sissy bar and banana seat I hope to trade some parts for. I'm also thinking of mocking up some more accurate tires on the bike to get a better idea of the stance. I've taken the tires, tubes, and rim tape off the chrome wheels I plan to use. Everything's nice and rust-free underneath. I want to disassemble the wheels so I can either steel wool the rims or dip them in some Evaporust to clean up what little surface rust they have. I also want to go through the other 20" wheels I have so I can replace all the bent spokes on the wheels I plan to use. I'm going to try lacing and truing the wheels myself this time, so I can both save some money, and learn a few new tricks in the process.