Rear fender mounting-step1
Thanks to you all for the nice comments . . . we truly appreciate them!
Hope you won’t mind a bunch of photos.
This is how we started to get the fender mounting taken care of . . .
We positioned the sissy bar at an angle that looked right, then bolted it to the drop-outs. A chain is installed and the wheel is adjusted so that the chain is tight. The fender is sitting on the tire with ½" spacers to hold it above the tire. With every thing in place, we marked the fender on either side of the sissy bar with a Sharpie. The sissy bar was also marked . . . right at the bottom edge of the fender.
Measured up ½" from the bottom edge of the fender and drilled a hole between the marks . . . on each side of the fender.
Some custom parts. 8) The pieces that are threaded have been turned-down to fit inside the sissy bar tubing. The other two parts are step-drilled . . . a small hole at one end, and a bigger hole at the other end. See how the socket-head screw fits inside. Also, these have been made to snuggle up against the outside of the sissy bar.
We removed the sissy bar and drilled holes ½" above the Sharpie marks for the socket-head screws. Here’s the parts bolted to the sissy bar.
The fender and sissy bar were re-installed with the special tubes inserted into the holes in the fender and tack-welded. Next, the fender/sissy bar combination was carefully removed as a unit so the parts could be completely MIG welded.
This is on the inside. In order to reinforce the mounting, we bought a couple large washers at Lowe’s, drilled the washers to fit over the mounting tubes, and trimmed the edge of the washers. This is how it looks after the washers were welded and ground. Note how the socket-head screws are recessed for tire clearance.
Back on the bike . . . a view from the outside. The fender still needs an additional attachment point towards the front . . . we’ll tackle that next in step 2. :wink: