have a seat!
Sunday we made it to the Stockton Car & Bike Show/Swap, had a good time there (a BIG thanks to Tony for an awesome show & swap! 8) ), and we won the trophy for the “Under Construction” class of the bike show . . . yippee!!!!!
Anyway, Friday night and Saturday we were working on the bike and got quite a bit accomplished in order to bring it to the Stockton show/swap.
First, my dad went to Lowe’s and bought some 1/4" steel rod. We are working to get a seat pan in there and started by bending the rod around our pattern. We didn’t get a picture while bending the rod, but here is the pattern . . .
We then slit the rod in the center with the cutoff wheel . . .
. . . and bent the slit closed.
After repeating the process five or six times, we had a nice shape bent in the rod for the frame of the seat pan! The next step was to weld it closed . . .
And file down the weld bead with a chainsaw file!
After all that was done, we bent the rod back out to fit the shape of the pattern . . .
And cut the ends, turned them 180 degrees, welded them in place, and ground them down. Next we cut yet another piece out of the old locker door in the same shape as our pattern, and welded it to the rod. We then used a sanding disc to put the valley into this piece of oak board, and with the seat part upside down, we pounded on it with the sledgehammer to put a curve it.
Next we got busy with the grinder and some files to clean up the weld.
All pretty now! This will be the backrest and it will be positioned just above the fender.